SS316L Pneumatic Emulsification Desulfurization Towers | ZJPE,China

Time:2025-05-25 20:40:42

Detail Introduction

SS316L Pneumatic Emulsification Desulfurization Towers

The anti-blocking mechanism and corrosion resistance mechanism of the pneumatic emulsification desulfurization tower.

The filtering element of the pneumatic emulsification desulfurization tower not only provides sufficient space of 200mm×300mm as an airflow channel, but more importantly, there is a high-speed rotating emulsion layer on top of the element. Through the lens of each filtering element, the working emulsion layer can be clearly seen, where gas and liquid are undergoing high-speed shear collisions, washing the filtering element. The filtering element is at a 50-degree angle to the horizontal plane. The large space between the elements allows for high-speed shear collisions of the circulating liquid at rest.

The ZJPE pneumatic emulsification desulfurization tower is made of 316L stainless steel, which has proven its wear resistance, corrosion resistance, and high-temperature value, complying with 316L stainless steel standards, and is resistant to corrosion from various highly corrosive slurry solutions, including those with high chloride ion concentrations.

Although the unit price of 316L stainless steel has always been ten times that of A3 steel, the tower has never been made of other materials, and there has never been any sense of luck in transferring the risk of perforation of the desulfurization tower to the user. Under high temperature, thermal alternating stress, high wear, and severe corrosion, anti-corrosion measures for towers made of other materials are unreliable. Using 316L stainless steel ensures absolute reliability.

Anti Blocking Mechanism with large airflow channel desulfur tower

The SS316L Pneumatic Emulsification Desulfurization Tower (ZJPE) employs a sophisticated design and material choice to ensure anti-blocking and corrosion resistance, critical for efficient desulfurization in harsh environments. Here's a structured breakdown of its mechanisms:

1. Anti-Blocking Mechanism

Design Features:

Large Airflow Channels: Filtering elements with 200mm×300mm spaces allow gas to flow freely, minimizing particulate buildup.

Angled Elements (50° to horizontal): Facilitate directional flow, enhancing turbulence and preventing stagnant zones where blockages might form.

Spacing Between Elements: Enables high-speed shear collisions of the circulating liquid, even at rest, ensuring continuous particle suspension.

Mechanical Action:

High-Speed Rotating Emulsion Layer: Generates intense shear forces at the gas-liquid interface, emulsifying pollutants and preventing adhesion to surfaces.

Self-Cleaning Function: The emulsion layer acts as a dynamic scrubber, continuously washing the filtering elements during operation. This mechanical agitation dislodges potential blockages, maintaining uninterrupted flow.

2. Corrosion Resistance Mechanism

Material Choice (316L Stainless Steel):

Molybdenum Content: Enhances resistance to pitting/crevice corrosion, especially in high-chloride environments (common in desulfurization slurries).

Low Carbon Content (316L): Reduces sensitization and intergranular corrosion during thermal cycling, ensuring durability under alternating stresses.

Thermal Stability: Withstands high temperatures and thermal shocks without degradation, critical for fluctuating operational conditions.

Operational Reliability:

Resistance to Abrasion: Though not ultra-hard, 316L's toughness and corrosion synergy mitigate wear from abrasive slurries.
No Compromise on Materials: Despite higher costs (10× A3 steel), the use of 316L eliminates risks of perforation and unreliable coatings, ensuring long-term structural integrity.

3. Process Efficiency

Enhanced Gas-Liquid Contact: The emulsification process maximizes surface area for sulfur compound absorption, improving desulfurization efficiency and reducing system stress.

Economic Justification: Higher upfront costs of 316L are offset by reduced maintenance, downtime, and replacement risks, aligning with a lifecycle cost approach.

Conclusion

The ZJPE tower integrates mechanical anti-blocking design (turbulence, self-cleaning) with advanced material science (316L SS) to deliver reliability in extreme conditions. This approach prioritizes operational safety and longevity over short-term savings, making it a robust solution for industrial desulfurization.

High Speed Rotating Emulsion Layer industrial desulfurization

Why Jiashe Power SS316L Pneumatic Emulsification Desulfurization Towers ?


Reliable and Customized Designs	Cutting Edge Designing Process	Free Online Price System	Easy Bolt-by-number Assembly

Over Two Decades of Experience	Value For Money	Unmatched in Quality and Craftmanship	Excellent Customer Service

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